4 in 1 Aluminium Laser Welding Machine

Our equipment is distributed across Turkiye, Europe, and the USA. We work exclusively with renowned machine manufacturers who utilize only top-tier components. This commitment to quality guarantees the longevity and reliability of our welding machines.

When you choose a machine from our catalog, you not only receive a premium product but also enjoy a comprehensive warranty, expert consulting, in-depth training, and ongoing maintenance. If you'd like more information about our laser beam welding machines, please reach out to our knowledgeable managers.

**Understanding the Laser Beam Welding Process**

Laser beam welding relies on specialized equipment that enables the creation of high-quality joints at remarkable speeds. The welding occurs through the heating and melting of the metal being processed, facilitated by a laser beam that penetrates the material. The equipment generates a consistent light flux, and the desired focus is achieved using guide mirrors and focus lenses.

Here’s a brief overview of how the laser welding process unfolds:

- **Connection of Parts:** The parts to be welded are pressed tightly together and securely fixed at multiple points on the machine's worktable.

- **Laser Setup:** The machine’s head is positioned precisely over the area designated for the welding seam.

- **Activation of the Generator:** The operator activates the machine, triggering the heating, melting, and vaporizing of the particles.

The laser beam’s small cross-section allows it to reach and fill even the tiniest cavities and irregularities in the material, resulting in a smooth and uniform joint seam. This feature is distinctive to laser beam welding. Furthermore, the swift movement of the laser beam minimizes the time available for oxidation to occur in the metal.

With laser beam welding, you can achieve two primary types of connecting seams:

- **Full Penetration Weld:** Ideal for welding stainless steel pipes.

- **Intermittent Weld:** Suitable for welding smaller parts with surface imperfections.

**Welding Different Materials**

Each metal possesses unique characteristics that must be considered during the laser beam welding process. It's advisable to pre-clean any materials prior to welding, particularly those that are susceptible to corrosion. This can be easily accomplished using a standard stainless steel brush.

- **Titanium:** When welding titanium parts, pre-cleaning is essential. This can be achieved through sandblasting, followed by etching, washing, and treating the metal with helium.

- **Aluminum:** Given its tendency to oxidize and release volatile elements, it is recommended to etch aluminum and treat it using a hand scraper.

For more personalized advice or specific queries, feel free to contact us at (info @ mecanicacnc.com )

**Galvanized Steel Welding Guidelines**

When it comes to welding galvanized steel, as well as brass and other zinc-containing alloys, a handheld laser machine is not suitable. This is primarily due to the potential release of harmful volatiles. While it is possible to weld these materials using a laser, it necessitates a robust exhaust system to ensure safety.

**Choosing the Right Laser Beam Welding Machine**

At Virmer, we prioritize our customers' needs and aim to assist you in selecting the laser welding equipment that aligns perfectly with your production requirements. To facilitate your decision-making process, we have outlined key factors to consider when purchasing laser beam welding machines.

**Laser Emitter Considerations**

The choice of laser emitter hinges on two critical parameters: power and brand.

- **Power**: Select the power level based on the thickness and type of metal being processed. For welding materials up to 3 mm thick, a 1000 W emitter will suffice. If you’re dealing with thicker materials, higher power equipment is essential.

- **Brands**: The following laser emitter brands are highly recommended:

  - **Leader Brand**: Known for high precision and double beam protection, this brand delivers top-notch quality.

  - **Affordable IPG Alternative**: While slightly less effective, this brand offers high-quality laser emitters at a lower price point. It works particularly well for aluminum welding.

  - **Versatile Manufacturer**: This brand specializes in welding various metal types, excluding non-ferrous metals.

  - **Budget-Friendly Option**: Ideal for production that focuses on aluminum and stainless steel, this brand delivers solid performance without breaking the bank.

All these laser emitters are capable of high-quality welding, making them excellent choices to consider as you select your welding equipment.

**Types of Equipment Heads**

Laser welding heads come in two configurations:

1. **Single Engine Block with Focal Lenses**: This setup generates a laser beam with a spot diameter of up to 5 mm, making it ideal for welding thicker metals. It’s advisable to pair this equipment with a wire feeding system for optimal results. The weight of this head is around 0.8 kg.

2. **Dual Engine Blocks with Focal Lenses**: This version is designed for welding elements up to 1 mm thick, ensuring high-quality results through oscillation. This head weighs up to 2 kg.

By understanding these specifications and brands, you'll be better equipped to choose the right laser welding machine for your needs.

For the first version, the weight of the head is up to 0.8 kg, for the second – up to 2 kg.

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**Cooling System** 

High-quality laser beam welding machines are equipped with double-circuit chillers that effectively cool both the laser emitter and the welding head. Investing in a laser machine with this advanced cooling system guarantees an extended service life.

**Overview of Mecaica Laser Weld Machine** 

The Mecaica laser weld machine is specifically designed for manual laser welding. It is capable of processing various metals, including:

- Aluminium

- Titanium

- Stainless steel, galvanized steel, and carbon steel

This machine is available in four configurations, featuring laser sources with power options of 1500W, 2000W, and 3000W. Customers can choose between two emitter brands: Max, which comes standard in the basic model, and Raycus.

With dimensions of 1120x550x1120 mm, the machine is outfitted with a dual-motor welding head and a programmable control system that allows for precise adjustments of weld seam type and thickness.

The Mecaica laser weld machine ensures high-quality and durable welding by eliminating material deformation during the process, thus negating the need for mechanical post-treatment. This efficiency translates into time savings for users.

Designed for ease of use, the machine is accessible to operators without extensive training. To initiate the welding process, simply secure two metal objects in multiple locations and begin.

Our clients rely on the Wattsan laser weld machine for the production of:

- Electronics

- Doors

- Elevators

- Spare car parts

Additionally, it finds applications in both the automotive and aerospace industries.

If you need further customization or additional details, feel free to let me know!